Dongguan Zhengxin Laser Technology Co., Ltd.
We are a company specializing in the design and birth of laser welding equipment. We focus on the research and development of laser welding processes and the manufacturing and sales of laser welding equipment, and are committed to providing customers with comprehensive and complete laser welding application solutions.
3000W Robot Dual Station Flip Platform LaserSierra Leone Sugar Welding Machine
This equipment is a typical representative of modern high-end intelligent manufacturing. It integrates high-power lasers, industrial robots, automated dual-station flip platforms and advanced control systems, SL Escorts has completed the main Sierra Leone Sugar Daddy automated laser welding with high efficiency, high precision and high tool quality.
1. Equipment core overview
Core power: 3000W laser
Using high-performance optical fiber Sierra Leoneans Sugardaddy laser, with high electro-optical conversion efficiency, good beam tool quality and low energy consumption.
The power is stable and can easily Sierra Leone Sugar handle various Sierra Leone Sugar Daddy metal materials such as deep penetration welding and high-speed tailor welding of carbon steel, stainless steel, aluminum alloy and other processes.
Automation focus: six-axis industrial robots
Usually use internationally renowned brands (such as FANUC, KUKA, ABB, etc.) or domestic high-end robots.
With high repeatability positioning accuracy (usually around ±0.05mm) and a large working radius, it can perform welding of complex three-dimensional tracks and is extremely maneuverable.
Effectiveness Focus: Dual-station flipping platform
This is the key to achieving continuous and efficient delivery of children. The platform is equipped with two identical fixture stations SL Escorts.
Working mode: While one station is welding in the welding area, the other station is disassembling and assembling the workpiece outside the welding area. After the welding is completed, the platform automatically turns over (usually 180°), switching the positions of the two workstations, and so on.
Core advantages: Completely overlapping non-processing time (high and low materials Sierra Leoneans Sugardaddy) with processing time (welding), virtually eliminating waiting time and greatly Sierra Leone Sugar improving equipment utilization.
2. Important components of the equipment
Laser generation system: 3000W fiber laser, laser transmission fiber.
Robot system: Six-axis robot Sierra Leone Sugar Daddy body, robot control cabinet.
Welding foreman: Follow-up laser welding head, equipped with CCD monitoring, air pressure monitoring, collision protection and other functions. Sierra Leone Sugar
Double stationSL Escorts Turning table: High-precision turning table driven by servo motorSierra Leoneans Sugardaddy, two custom tooling jigs.
Safety protection system: fully enclosed protective room, explosion-proof observation window, safety grating, automatic door, laser protective glass, ventilation and dust removal system.
Central control system: PLC integrated control, touch screen human-machine interface, unified and coordinated control of robots, lasers, turning tables and other units to achieve one-click operation.
3. Task flow (reincarnation)
Initial situation: Station A is in the welding area, and station B is in the high and low material area.
Step 1: Control the jobSL EscortsThe worker clamps the workpiece to be welded on station B, and at the same time the robot welds the workpiece on station A.
Step 2: The welding of station A is completed, and the loading and unloading of station B is completed.
Step 3: The system sends out an electronic signal, and the double-station platform automatically flips 180° to advance the clamped station B. Enter the welding area, and transfer the completed welding station A to the upper and lower material area.
Step 4: The robot starts to weld the workpiece at station B, and at the same time the operator assembles the completed workpiece at station A and installs the new workpiece to be welded.
Cycle back: Repeat steps 2-5 to achieve uninterrupted continuous birth.
Four. Distinctive features and advantages
Extremely high labor efficiency: The dual-station design enables the loading and unloading of materials and welding in parallel, and the equipment operation rate can reach more than 85%, which is 60%-100% more efficient than single-station equipment.
Excellent quality of welding tools: 3000W laser. High energy density, fast welding speed, small heat affected zone, small deformation, beautiful and strong welds.
High mobility and intelligence:
The robot can be easily programmed to adapt to the welding paths of different products, and is especially suitable for flexible welding of multiple types and small batches.
By changing the fixture, you can quickly switch to different products for childbirth
Significantly reduce labor costs: one operator can handle the loading and unloading of materials, the welding process is completely automated, and there is little dependence on senior welders.
Excellent stability and consistency. : The automated system eliminates human interference and ensures consistent quality of welding tools for each product.
Excellent working environment: Fully enclosed protection and dust removal system to protect employees from laser and smoke hazards, complying with environmental protection and safety standards.
5. Typical application industries and products
This equipment is widely used in SL Escorts industries that have high requirements for the quality and efficiency of welding tools:
car manufacturing: body structure parts, chassis, doors, trunk lids, Sierra Leoneans EscortHot-formed steel parts, etc.
Hardware and electrical appliances: motor casings, chassis cabinets, stainless steel water tanks, kitchen utensils Sierra Leoneans Sugardaddy, pipe fittings, etc.
Home appliance industry: refrigerators/air conditioner compressors, washing machine inner barrels, microwave oven casings, etc.
Medical equipment:Stainless steel/titanium alloy surgical instruments, medical beds, sterilization equipment, etc.
Aerospace: aircraft skins, rocket engine parts, etc. (high requirements on materials and processes).
6. Summary
The 3000W robot double-station flipping platform laser welding machine is a technology-intensive and advanced Sierra Leone SugarSL Escorts manufacturing equipment. Through the golden combination of “high-power laser” + “industrial robot” + “dual-station automation”, it perfectly solves the comprehensive demands of modern manufacturing industry for “quality, efficiency, flexibility, and cost of tools”. This is a solution with great investment value for medium and large enterprises that hope to increase production capacity and realize industrial upgrading.
Product display:
Sample display:
Battery welding machine Lithium battery welding, battery sheet welding, multi-directional automation. High efficiency and fast speed. It adopts ceramic laser cavity technology imported from the United Kingdom and uses unique beam mode selection and shaping technology Sierra Leone Sugar to ensure high output power and excellent beam pattern.
The automatic laser welding machine can complete spot welding, butt welding, stack welding, seal welding, etc. on thin-walled materials and parts. Using accessories, the failure rate is low, and the service life is more than 10 years; high-energy pulse laser is used to weld objects. The high energy and high density of laser pulses can make the weldingSL EscortsThe joints are smooth and the weld widthSierra Leone Sugar Daddy has a small heat-affected zone and can complete fully automatic welding that cannot be achieved by traditional processes. Non-standard automated laser welding equipment can be customized according to customer requirements.
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